Automotive Battery

Automotive Battery: Design, Construction And Types Explained

Automotive Battery: What is a battery?

The vehicle electrical system comprises many different modules. However, the automotive battery is the heart of the vehicle electrical system. It supplies the initial current to the starting and ignition systems. When the generator/alternator is not charging (engine stopped), the battery supplies the current to the other electrical devices for all the time. It acts as a secondary source of electric current when the vehicle is not operating or the generator/alternator speed is not sufficient to meet the requirements.

Six Volt Automotive Battery
Six Volt Automotive Battery

The capacity of Automotive Battery:

Over the period of time, the battery got updates and upgrades. Thus, it changed its appearance and capacity. However, the basic function of the battery mainly remained unchanged. The battery now needs to be of a substantially higher capacity. This is because of the number of components operating on electric power also increased.



However, the capacity of a conventional battery depends upon the amount of chemicals it contains. Thus, it also limits the amount of current it can supply. Lead-acid, Nickel-alkaline, and Zinc-air are the most popular battery types in vehicles.

The function of an Automotive Battery:

The main function of an automotive battery is to store and distribute the electric current to various systems in the vehicle. A modern vehicle needs an automotive battery to operate many electrical components/gadgets such as electrical gauges, digital gadgets, power windows, central locking mechanism and air-conditioning etc. Nowadays, from mobiles, portable refrigerators to electric tire inflators, almost every component operates on electric current.



However, the automotive battery not only acts as a storage unit but also as a buffer to the electric components in vehicles. Thus, besides the fuse, it also helps to protect the components from a sudden surge of current in case of a fault in the generating system.

Twelve Volt Automotive Battery
Twelve Volt Automotive Battery

Nowadays, many components operate electrically/electronically; shedding their pure mechanical function which the earlier generation cars used. Today, there are all-electric cars which run only on electric current. The electric cars need to have better range to travel uninterruptedly.  So, the engineers developed an advanced version of the battery with higher capacity. This battery is Lithium-ion (Li-Ion) battery. It can store more current which changed the way cars work today.

Types of Automotive Battery according to the technology:

  1. Lead Acid Battery
  2. Alkaline Battery
  3. Zinc Acid Battery
  4. Lithium-Ion Battery

However, the Lithium-ion battery is the latest and most advanced type of them all. Manufacturers use the Lithium-Ion battery mainly in electric vehicles. It has the higher capacity to store the electric energy than other battery types.

Types of Automotive Battery according to the voltage:

  1. 6 volt – Typically Used in small bikes
  2. 12 volt – Typically used in Motorcycles and cars
  3. 24 volt – Typically used in Commercial vehicles

The Automotive Battery consists of following main components:

  1. Positive Plates
  2. Separator plates
  3. Positive terminal
  4. Negative terminal
  5. Outer body/Container

Automotive Lead-Acid Battery Construction Details:

The Lead-Acid battery consists of a single-piece molded container. It is made of either hard rubber or bituminous material. This material has high acid-proof and insulating properties and greater mechanical strength. It is divided into a number of compartments or cells of the nominal voltage of 2 volts. There are total 6 cells of 2 volts each in a 12 volts battery. The lead bars connect these cells in series. The battery has two sets of plates or electrodes. They are dipped in a solution of the diluted sulphuric acid or the electrolyte. One electrode consists of lead dioxide and the other of spongy lead.

Lead-Acid Automotive Battery
Lead-Acid Automotive Battery

 

When the cells start to function, the acid reacts with the plates to convert chemical energy into electrical energy. The negative charge builds up on the lead plate and the positive charge builds up on the lead peroxide plate. The manufacturers use bridges for resting the battery plates at the bottom of each compartment. So, it helps to contain the sediments between the bridge ribs. It also prevents the plates from bridging and shorting by collecting the active material falling from the grid plates into the spaces. The molded cover seals the cell with a removable plug for topping up and testing that individual cell/s. the manufacturers provide vent holes to allow the escaping of gases released during the charging process.

Following chemical processes take place during the charging and discharging of an automotive battery:

Discharge

PbO2 + H2SO4 + Pb       ↔       PbSO4 + 2 H2O + PbSO4

Charge

(Lead Peroxide + Sulphuric Acid + Spongy Lead) ↔ (Lead Sulphate + Water + Electrolyte)

Bosch, Johnson Controls, Exide, and Lucas are some of the leading battery manufacturers in the world.

Watch the Automotive Battery construction here:

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